The high-end economy lines GSN & GFE combine high performance with economic efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing has been especially made to reach high torques that beat the competition for systems of the same size. All planetary carriers are manufactured as a cage created from solid materials. This increases calm operating characteristics while at the same time improving positioning zero backlash planetary gearbox china accuracy and reducing backlash. An additional shaft sealing band ensures maximum dirt and splash water security in accordance with protection class IP65 in every lines.
One method to reduce backlash is to use precision gears. The concentrate on production in precision gears is tighter tolerances, so all over the gear will be a tighter, more exact match. And the tighter match means much less play in the gear teeth, which is the cause of backlash to begin with. Of course, precision gears are more expensive, if the application demands high accuracy, after that precision gearing may be the way to go.
From a equipment design perspective, an easy way to reduce backlash is to ensure the teeth mesh tightly together. This is typically performed by shortening the center distance between gears. For pre-loading, this could be done utilizing a spring mechanism to hold the gears firmly set up. This also eliminates the play between the gear teeth and therefore eliminates backlash.
Of course, the kind of gears used can also have a huge impact on the quantity of backlash. So for example, some gear types such as strain wave gears, or harmonic equipment drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque ideals, the input stage is certainly dimensionally smaller compared to the result stage. Its short design makes the GSD collection the perfect high-end gearbox for space limited applications. The low regular backlash of the GSD line makes it an ideal fit for highly dynamic applications where highest positioning and speed accuracy is required. The flange result creates highest torsional rigidity. For the accommodation of particularly high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or more. The GSB line means high performance in mixture with low backlash and high precision. Its robust, one-piece housing permits a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL collection provide same advantages as the GSB range; the right angle shape makes the GSBL range an ideal match for all powerful applications where space is bound.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-phase motors used with a single-stage AC power and three-phase motors used with a three-stage AC power supply. A single-phase motor can be operated by simply linking it to a single-phase power supply via the supplied capacitor. A three-phase motor will not need a capacitor. All you have to is to connect the motor right to a three-stage AC power supply.
The brand new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly appropriate applications for the brand new range are those that place the best demands on positioning precision, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest production requirements – all lines are equipped with precision ground helical gearing, single-piece planetary carriers and complete needle bearings.