Small Precison Worm Reduction Gearboxes
There are numerous of specifications you will have to consider when making a worm gearbox selection.
First, what is the insight and output torque requirements? Next, check vendor horsepower/torque charts and pick the correct worm equipment reducer.
If the size of the gearbox will be an important consideration then check the reducer dimension specifications, not all manufacturers make small worm gearbox compact units. In fact, working with the proper supplier will help you not merely find the right gear reducer but also prevent some of the most typical mistakes in reducer selection. We offer a free guide to help you find the appropriate supplier to work with.
For low and fractional horsepower program you can expect two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output will be the major distinctions between these two models. Both feature the hollow or solid output shaft. Both models are compact and offer users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specifications of your unique application or task is essential to selecting the correct worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Little precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped mounting holes on top and bottom
• Flush fitting bearing caps easy to install
• Input shafts installed on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capability of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Right Angle Worm Gear Motors Used
Anywhere a concise dual shaft gear motor or single shaft gear motor is required. This right angle gear motor is so versatile it can work just about anywhere.
Features & Options
Double Shaft or Single Shaft
Hollow Shaft
Maximize Torque in a Small Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power offers designed and built unique, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide customized micro gearboxes that were created and created to meet your unique specifications.
Contact us for the mini gearbox the application requires, or demand a quote upon a custom micro gearbox.
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, speed reducers, gear drives, and gearmotors. All terms can be used pretty much interchangeably. Please note that the links for our small gear drives include info on the full range of frame sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel box miniature gear drives are program rated for the optimum balance of efficiency and cost. Torque could be balanced to meet your RPM and operating life requirements. Lightweight with low backlash overall performance (as little as 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an output shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined light weight aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from reverse sides of the housing; output can be a keyed bore. Standard solitary- and double-end shafts can be found and given keys and retainer bands. An array of equipment ratios and input sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They offer two insight shafts on reverse sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the input. They deliver superior functionality in a wide variety applications and are built with small footprints, making them perfect for procedures where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power’ micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver excellent performance with high efficiency, and show rugged construction for challenging power transfer procedures. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a customized miniature gearbox to meet up your unique specifications. We can produce customized micro gearboxes in virtually any configuration your application requires, with output torque levels as high as 900Nm. We can work from your own gearbox designs, reverse engineer an existing unit, or help you develop an all-new design that delivers the performance you will need. Request a quote on a customized miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Ruggedly built
Modifications and unique ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive crucial and retainer rings could be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our software engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in ” and metric bore sizes. Inch and metric precision floor shafts can be found from stock.
Contact Us for POWERFUL Miniature Gearboxes
We are the miniature gearbox specialists. Our micro gear drive versions deliver superior overall performance in a little footprint, and are rugged enough for challenging work environments. E mail us to learn more about our mini gearboxes, or demand a quote on a customized model that’s tailored to your needs.
Additional advantages of worm drive gearboxes include: