The high-end economy lines GSN & GFE combine powerful with economic efficiency: both lines are also equipped with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing has been especially designed to reach high torques that beat the competition for systems of the same size. All planetary carriers are manufactured as a cage created from solid materials. This increases noiseless operating characteristics while at exactly the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water security relative to protection class IP65 in all lines.
One way to reduce backlash is by using servo planetary gearbox precision gears. The focus on manufacturing in precision gears is definitely tighter tolerances, so all over the gear will be a tighter, more precise fit. And the tighter suit means less play in the apparatus teeth, which may be the cause of backlash to begin with. Of course, precision gears are more costly, but if the application demands high accuracy, then precision gearing may be the way to go.
From a gear design perspective, an easy way to reduce backlash is to ensure the teeth mesh tightly together. That is typically completed by shortening the guts distance between gears. For pre-loading, this can be done using a spring mechanism to carry the gears firmly set up. This also eliminates the enjoy between the gear teeth and thus eliminates backlash.
Of course, the kind of gears used may also have a large impact on the quantity of backlash. So for example, some equipment types such as stress wave gears, or harmonic gear drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage is certainly dimensionally smaller than the result stage. Its short style makes the GSD range the perfect high-end gearbox for space restricted applications. The low standard backlash of the GSD series makes it an ideal fit for highly powerful applications where highest positioning and velocity accuracy is required. The flange result creates highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or more. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing permits a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL range provide same advantages as the GSB line; the right angle shape makes the GSBL collection an ideal match for all dynamic applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-phase motors used in combination with a single-stage AC power supply and three-stage motors used with a three-phase AC power. A single-phase motor could be operated by simply connecting it to a single-phase power via the provided capacitor. A three-phase motor will not need a capacitor. All you need is for connecting the motor directly to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly ideal applications for the brand new range are those that place the best demands on positioning precision, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are made to meet the highest creation requirements – all lines include precision surface helical gearing, single-piece planetary carriers and full needle bearings.