Ever-Power Automation’s Gearbox product lines offer high precision in precision planetary gearbox affordable prices! The Planetary Gearbox item offering contains both In-Line and Right-Angle configurations, built with the design goal of offering a cost-effective gearbox, without sacrificing quality. These Planetary Gearboxes are available in sizes from 40mm to 180mm, ideal for motors ranging from NEMA 17 to NEMA 42 and larger. The Spur Gearbox range provides an efficient, cost-effective option compatible with Ever-Power Automation’s AC Induction Gear Motors. Ever-Power Automation’s Gearboxes can be found in up to 30 different gear ratios, with torque rankings up to 10,488 in-pounds (167,808 oz-in), and are appropriate for most Servo,
SureGear Planetary Gearboxes for Small Ever-Power Motors
The SureGear PGCN series is a superb gearbox value for servo, stepper, and other movement control applications requiring a NEMA size input/output interface. It includes the best quality available for the price point.
Features
Wide range of ratios (5, 10, 25, 50, and 100:1)
Low backlash of 30 arc-min or less
20,000 hour service life
Maintenance free; requires no additional lubrication
NEMA sizes 17, 23, and 34
Includes hardware for mounting to SureStep stepper motors
Optional shaft bushings available for mounting to other motors
1-year warranty
Applications
Material handling
Pick and place
Automation
Packaging
Various other motion control applications requiring a Ever-Power input/output
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light however rigid housing and complete compatibility with standard electric motor adapters. Highest Precision, Highest Torque and Quiet Operation are provided by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
Only AFR042 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox .Ever-Power is an internationally leader in production of planetary gearboxes. Based on more than twenty years of accumulated production and marketing experience, in addition to the highest level of technical production features, Apex Dynamics, Inc. designed and constructed a technically advanced, high quickness, low backlash servo program planetary gearbox. Our Break through patented technology (over 6 patents), provides the client with the the best high precision helical reducer at a reasonable price and emerges with the only tip to toe 5-Year warranty in the industry today, like the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily operation is quality. We satisfaction ourselves on our dedication to quality; our duty, is client satisfaction. We are continuously improving processes, finding proper and effective solutions to provide customers new solutions for hard applications, and developing services.
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gearset: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations:
Keyed Hollow Shaft with Electric motor Adaptor
4. Output Configurations:
Keyed Solid Shaft Output
Keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Models:
PAB/PABR Series, PPG Series
Features:
1. EP high percision planetary gearboxes which includes a full series of inline(linear) and correct angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications
In a planetary gearbox, many teeth are involved at once, that allows high speed decrease to be performed with fairly small gears and lower inertia reflected back again to the electric motor. Having multiple teeth discuss the load also enables planetary gears to transmit high levels of torque. The mixture of compact size, large speed decrease and high torque tranny makes planetary gearboxes a favorite choice for space-constrained applications.
But planetary gearboxes perform involve some disadvantages. Their complexity in style and manufacturing can make them a more expensive answer than additional gearbox types. And precision production is really important for these gearboxes. If one planetary gear is positioned closer to the sun gear compared to the others, imbalances in the planetary gears may appear, resulting in premature wear and failing. Also, the compact footprint of planetary gears makes heat dissipation more difficult, so applications that operate at high speed or encounter continuous procedure may require cooling.
When utilizing a “standard” (i.e. inline) planetary gearbox, the motor and the driven equipment should be inline with one another, although manufacturers offer right-angle designs that include other gear sets (frequently bevel gears with helical tooth) to supply an offset between the input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio would depend on the drive configuration.
2 Max input speed related to ratio and max output speed
3 Max radial load placed at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (unavailable with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic engine input SAE C or D hydraulic