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Full steel drum manufacturing line
I. Raw resources use/manufacturing potential
|Plate thickness (mm)||Finihed drums (pcs/T)||Production capacity (kg/computer)|
|1.0B||Up and base covers 1.two||47||19|
|Drum body 1.|
|0.9B||Up and bottom handles 1.||54||16.8|
|Drum entire body .nine|
II. Comprehensive steel drum manufacturing services
A. Entrance area products
two. Hydraulic Up-coiling gadget
three. Hydraulic supporter
four. Facet deviation rectifying device
five. Sizing & flattening equipment
6. Cutting equipment – for drum body
7. Reducing machine – for waste sheet
eight. Arch form guiding system
nine. Stac ept automobile
ten. Hydraulic method
11. Electric powered management system
12. Prime & Bottom go over conveyor system
1.Hydraulic Up-Coiling Device
a) Up-Coiling Help System is for storing steel coil and facillitate Content Feed Trolley for providing substance.
b) Materials Feed Trolley is used for have metal coil.. It is operated with hydraulic system to press cylinder for
reciprocating linear movement and gear box to produce steel coil in parallel to the middle of uncoiling unit so as to
assure the fixing.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor power: 5.0KW
d)Uncoiler capacity: 10t
e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200
f)Equipment size: 3900x1500x1940(mm), Whole bodyweight: 5T
three.Sizing &Flattening Device
Brief introduction:7 rollers operating,servo automatic sizing,worm and gear adjust the leveled plate thickness.
Function:The clearances of up and down rollers can be modified by the higher hand-wheel while determine can be proven by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change.
a)Plate width: 916-1320(mm)
4. Cutting Machine
Purpose: Lower the leveled metal plate into drum body.
c)Motor electricity: 3.0KW
d)Slicing capacity:≤20 instances/min
e)Machine dimension:1800x950x1500(mm),Overall fat: 3T
Operate:Provide oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn device to make confident stably operating.
a)Motor electrical power:7.5KW
b)Machine measurement:800x800x1500(mm),Whole fat: .5T
6.Electric Management Technique
Purpose: Handle the decoiler,flattening machine and other entrance area equipments doing work.
B. Protect tools
1. Top & Bottom include mould
two. Double loc ept mould
three. 63T urgent device
four. 160T pressing machine
five. Pre-coiling & Gluing device
one. Prime & Base cover mould
Short introduction:Equipped with two sets of 160T pressing equipment
Function: Punching the base protect
a)Motor electrical power:18.5KW
b)Wor ept potential:5-26 pcs/min
c)Device measurement:2185x1420x3070(mm),Overall weight: fourteen.5T
two.Drum Injection Mould
Short introduction: Geared up with one established of 63T pressing device
Double punching mould: punch oil filler and breathable mouth of the bottom go over.
Equipment measurement: 710x480x300(mm)
Overall weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom cover.
Device size: 710x480x300(mm)
Complete bodyweight: .5T
a)Motor electrical power: 11KW
b)Equipment size :1800x1232x2550(mm)
c)Whole fat: 5.5T
three.Pre-Coiling & Gluing Equipment
Limited introduction: Pre-coiling equipment for the base go over, cylinder thrust the cam to operate, automatic glue- spaying program.It has positive aspects of safety,stablity, smooth edging.
b)Overall excess weight: 4.5T
C. Middle area equipment
1. Stac ept table
two. Circle-rolling device
3. Seam welding device
four. Edging & Beading device
five. Corrugation (W Rib) device
6. Edge-curling machine
7. Convey system
8. Electric powered handle technique
nine. Leakage chec ept equipment
Quick introduction:3 rollers working.
a)Rolled plated width:≤1100mm
d)Motor electrical power:1.5KW
e)Machine measurement:2200x750x1300(mm),Overall weight: 1.5T
two.Seaming Machine(BH-a hundred and fifty-5Z)
Quick instruction:This automated seaming device dismisses the place welding process,it is our recently developed drum seaming equipment.All of elements adopts domestic outstanding uncooked material,cupreous welding rollers.
a)Welding Equipment capacity:150KVA
b)Driving sort: pneumatic
c)Present: alternating recent
d)Frequency assortment: substantial frequency
e)Wor ept theory : contravariant
Quick introduction:managed by PLC,hydraulic generate
c)Hydraulic method strain:8Mpa
e)Device dimension:3700x700x1600(mm),Total bodyweight: 5T
a) Equipment dimension: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor electrical power: 22KW
4.Corrugation (W rib) Machine
Short introduction:managed by PLC,hydraulic generate
b)W rib peak:≤9mm
d)W rib space:280mm
f)Machine dimension:4500x650x2100(mm),Complete fat: 7T
b)Whole fat: 1T
c)Motor energy: 7.5KW
Quick introduction:controlled by PLC,hydraulic generate,7 layers edge curling.
b)Motor electrical power:45KW
c)Machine measurement:4800x1300x2200(mm),Overall excess weight: 13T
b)Complete fat: 1T
c)Motor electricity: 7.5KW
6. Leakage Chec ept Device
Brief introduction:Manual/computerized handle,pneuma lock.
a)Chec ept drum diameter:560-570(mm)
d) Equipment dimensions:2530x700x1100(mm),Overall weight: 2T
seven.Multi-part Express Device
Quick introduction:Convey the drum human body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC managing.
a) Motor electricity:4.0KW
b) Equipment size:11000x2100x1000(mm)
c) Whole fat: 3T
D. Rear part tools
1. Entrance part trans-line
two. Degreasing & Phosphorization place
three. Washing & Drying area
four. Overturn gear
five. Painting space
6. Front drum-separation equipment
seven. Drying place soon after painting
eight. Bck drum separation equipment
nine. Air cooling system
ten. Rear segment trans-line
11. Electric manage system
1. Degreasing & Phosphorization Room
Short introduction: This component is used to transportation the drums,controlled by PLC, adopts spraying device to automated cleanse the coil, phosphorize and washing the grease on the drums. The conveyor device adopts exceptional steel, inwalls are produced of 1mm steel plate.
b)Complete fat: 30T
two. Washing & Drying Room
Limited introduction:Drying the water on the surface of the drum, controlled by PLC.The total equipment adopts fuel heating devices.Admirer is installed on the prime of the space, so that very hot and biking wind can be produced to pace up the drying.
a) Motor power:25KW
b) Device measurement:20000x1920x3600(mm)
c) Whole excess weight: 25T
3.Portray Room(double hues)
Operate: The conveyor unit is managed by PLC, rotating desk make the drums carefully, portray technique paint the drums in & exterior with the spray gun. 1 coloration or numerous can be different. Manner of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Portray tools is produced of Chang Jiang.
a) Motor power: 55KW
b) Machine dimension: 7400x4990x3600(mm)
c) Total fat: 15T
four.Front Drum Distributor
Purpose: Transportation the drums to the conveyor line of outside the house painting&stiffening space, the cylinder is controlled by PLC.
a) Motor energy: 2.0KW
b) Machine measurement: 1500x1050x800(mm)
c) Whole fat: 1T
five.Drying Line after Painting
Function: The conveyor unit is managed by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Fan is put in on the leading of the place, so that dry the paint.
a) Motor electrical power: 35KW
b) Equipment dimensions: 36000x2100x4300(mm)
c) Whole weight: 30T
6.Down-drum Roller Trans-line
Operate: The system transports the dried drums to the ground.
a) Motor electrical power: 1.5KW
b) Machine dimension:2000x900x800(mm)
c) Whole fat: .3T
Operate: Change the point out of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
a) Equipment measurement: 1400x690x850(mm)
b) Total fat: .5T
/ The use of original equipment manufacturer’s (OEM) element figures or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our business and the shown substitution parts contained herein are not sponsored, approved, or created by the OEM. /