Densen customized yoxiiz fluid coupling,fluid coupling oil,centrifugal fluid coupling
|Product Name||Fluid coupling,constant fluid coupling,fluid coupling yox|
|Rated Torque||40~25000 N·m|
|Allowable speed||4500~200 kN·m|
|Application||Widely used in metallurgy, mining, engineering and other fields.|
Typical case of diaphragm coupling applied to variable frequency speed control equipment
JMB type coupling is applied to HangZhou Oilfield Thermal Power Plant
According to the requirements of HangZhou Electric Power Corporation, HangZhou Oilfield Thermal Power Plant should dynamically adjust the power generation according to the load of the power grid and market demand, and carry out the transformation of the frequency converter and the suction fan. The motor was originally a 1600KW, 730RPM non-frequency variable speed motor matched by HangZhou Motor Factory. The speed control mode after changing the frequency is manual control. Press the button speed to increase 10RPM or drop 10RPM. The coupling is still the original elastic decoupling coupling, and the elastic de-coupling coupling after frequency conversion is frequently damaged, which directly affects the normal power generation.
It is found through analysis that in the process of frequency conversion speed regulation, the pin of the coupling can not bear the inertia of the speed regulation process (the diameter of the fan impeller is 3.3 meters) and is cut off, which has great damage to the motor and the fan.
Later, they switched to the JMB460 double-diaphragm wheel-type coupling of our factory (patent number: ZL.99246247.9). After 1 hour of destructive experiment and more than 1 year of operation test, the equipment is running very well, and there is no Replace the diaphragm. 12 units have been rebuilt and the operation is in good condition.
Other Application Case
Packaging & Shipping
Fluid Couplings in Conjunction with Electric Motors
Yes, fluid couplings can be used in conjunction with electric motors to provide a reliable and efficient power transmission solution. When coupled with an electric motor, the fluid coupling serves as a mechanical torque converter, enabling smooth start-ups and gradual acceleration of the driven load.
The combination of a fluid coupling and an electric motor offers several advantages:
- Soft Start: When the electric motor is switched on, it accelerates gradually as the fluid coupling allows the torque to build up slowly. This soft start feature reduces mechanical stress on the driven equipment and minimizes the impact on the electrical supply, preventing voltage drops and surges.
- Overload Protection: Fluid couplings can automatically disengage when the load exceeds a certain threshold, providing overload protection to both the motor and the driven equipment. This feature helps prevent damage to the system during abrupt load changes or stall conditions.
- Vibration Damping: The fluid in the coupling acts as a damping medium, reducing vibration and shock loads during start-ups and sudden load changes. This contributes to smoother operation and extends the lifespan of the connected machinery.
- Energy Efficiency: By facilitating soft start and controlling torque transmission, fluid couplings improve the energy efficiency of the system. They reduce the inrush current during start-up, which can lead to significant energy savings in the long run.
- Variable Speed Control: In some configurations, fluid couplings can be combined with Variable Frequency Drives (VFDs) to provide variable speed control. The VFD regulates the speed of the electric motor, while the fluid coupling ensures smooth and controlled power transmission to the driven equipment.
Overall, the combination of a fluid coupling with an electric motor is a versatile solution that finds applications in various industries. It allows for reliable and controlled power transmission, protecting both the motor and the driven equipment while improving system efficiency.
Fluid Couplings in Hydraulic Drive Systems
Yes, fluid couplings can be used in hydraulic drive systems to transmit power and control the speed of driven components. In hydraulic drive systems, fluid couplings act as a torque converter, providing a smooth and gradual transfer of power between the input and output shafts.
The basic principle of a fluid coupling remains the same whether it is used in a mechanical drive system or a hydraulic drive system. The fluid coupling consists of an input impeller connected to the prime mover (such as an electric motor or an engine) and an output runner connected to the driven component.
When the prime mover is activated, it drives the input impeller, creating a flow of hydraulic fluid within the coupling. This fluid flow creates a hydrodynamic torque that is transferred to the output runner, driving the connected component. The fluid coupling allows for a controlled slip between the input and output, allowing the driven component to start smoothly and gradually reach its desired speed.
In hydraulic drive systems, fluid couplings offer several advantages:
- Smooth Torque Transmission: Fluid couplings provide smooth torque transmission, reducing shocks and vibrations in the system.
- Overload Protection: Fluid couplings can protect the drive system from overloads by allowing some slip in the event of sudden changes in load or jamming of the driven component.
- Speed Control: By controlling the flow of hydraulic fluid, the speed of the driven component can be precisely regulated.
- Energy Efficiency: Fluid couplings can help improve energy efficiency by reducing mechanical losses and optimizing power transmission.
Hydraulic drive systems with fluid couplings are commonly used in various industrial applications, including conveyor systems, mining equipment, marine propulsion, and more. They offer reliable and efficient power transmission while protecting the machinery from excessive loads and shocks.
It’s essential to consider the specific requirements of the hydraulic drive system and the characteristics of the fluid coupling to ensure optimal performance and efficiency in the application.
Applications of Fluid Couplings in Industrial Machinery
Fluid couplings are widely used in various industrial machinery and equipment due to their unique characteristics and benefits. Some common applications include:
- Conveyors: Fluid couplings are used in conveyor systems to provide smooth start-ups and overload protection. They help in preventing damage to the conveyor belts and equipment during sudden starts and stops.
- Pumps: Fluid couplings are employed in pumps to control the acceleration and deceleration of the pump impeller. This ensures a gradual and controlled flow of fluids, reducing water hammer and pressure surges.
- Fans: Industrial fans often use fluid couplings to regulate fan speed and avoid abrupt changes in airflow, which can cause mechanical stress and system instability.
- Mining Equipment: Fluid couplings are used in mining machinery, such as crushers and conveyors, to protect the drivetrain from shock loads and to enhance equipment reliability.
- Marine Propulsion Systems: In marine applications, fluid couplings are used in propulsion systems to provide smooth engagement of the propeller, protecting the engine and transmission.
- Power Plants: Fluid couplings are utilized in power plants for boiler feed pumps, induced draft fans, and other equipment to achieve smooth operation and prevent sudden stress on mechanical components.
- Steel Industry: In steel mills, fluid couplings are employed in various equipment, including rolling mills and continuous casting machines, to protect the machinery and enhance productivity.
- Automotive: Fluid couplings are used in automatic transmissions to smoothly transmit power from the engine to the wheels, allowing smooth gear changes and preventing driveline shock.
- Wood Processing: In wood processing equipment, such as chippers and saws, fluid couplings are used to protect the equipment from shock loads and to achieve efficient power transmission.
Overall, fluid couplings play a crucial role in a wide range of industrial machinery applications, providing enhanced protection, smoother operation, and increased equipment longevity.
editor by CX 2023-10-19